When you do this you don’t get consistency on the teeth. Milwaukee SawZall Blade Manufacturing in GreenwoodĮveryone, including Milwaukee Tool, started making reciprocating saw blades out of band saw blade strips. In the end, we found that we had similar results. That’s what led to our funny Milwaukee Ax with Carbide teeth video review where we cut through everything but wood. They were using the Ax with carbide teeth (a “wood” blade) to cut through things like rebar. Feedback soon came in that Pros weren’t switching out the blades. For blind testing, they removed all the markings and got feedback from their prototype designs-used alongside the competition. They made over 1500 different prototypes in the course of developing this new line of blades. Milwaukee Tool listened to what Pros needed in a demo reciprocating saw blade. The Milwaukee Ax with Carbide Teeth development process followed a lengthy interview process with Pros. The Fang tip and nail guard technology arrived in 2012, and the company announced the Milwaukee Ax with Carbide teeth most recently in 2015. This greatly increased material removal and efficiency. Variable TPI on the blade came about in 2002. The Milwaukee Ax blade came to market in 1999 specifically for demo applications. Both the SawZall and SawZall blade originated back in 1951. Product manager Brad Urban took us through a brief history of the Milwaukee Ax blade. It’s extremely efficient, and it helps keep the manufacturing processes cleaner as well. You hardly see any forklifts driving around except at the loading docks. When one process finishes, the next process is nearby. The entire facility maximizes production workflow with a truly functional configuration. Milwaukee Greenwood Plant TourĪs part of our Milwaukee Greenwood plant tour, we got to see to see technology that’s only been on the shop floor for 6-8 months. The idea is that you end up with products that really meet users’ needs rather than coming up with something nifty and hoping people find it useful.
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#SAWZALL BLADE SIZES PRO#
Milwaukee takes an “outside-in” approach, where they consider the needs of the Pro user and then work back to the manufacturing process. Milwaukee made over 15 million in capital expenditures as part of this recent expansion and has invested around $47 million overall in its U.S. Automation can’t occur without plenty of engineers and operators to ensure both productivity and quality control.
#SAWZALL BLADE SIZES MANUAL#
These smaller runs get produced with more manual processes. Plus, a lot of application-specific blades don’t benefit as much from automation. They still require supervision and interaction. Machines are great, and they can take on a lot of repetitive and dangerous workloads. Even though there is a lot of automation, the employees take a very active role from what we witnessed. Milwaukee now employs 670 people who typically work five days a week across three shifts. That original Greenwood factory opened in 2001 with 87 employees. The Milwaukee Greenwood facility in Mississippi expanded by over 220,000 square feet in 2015, adding to the original 120,000 square feet of space located across the street. Milwaukee Greenwood SawZall Blade Manufacturing Facility